ECONYL® nylon is made from fishing nets and other nylon waste. Abandoned fishing nets that are floating freely in our seas are turned into high quality clothing. Now that’s some positive news for the planet!
The WWF considers the issue of plastic in our oceans to be one of the most pressing environmental problems of our times. Plastic garbage pollutes our waters, releases toxins into the environment and threatens marine plants and animals. Ghost nets are doing a great deal of harm in the world’s oceans and dolphins and whales can get entangled in them.
Aquafil, our suppliers for ECONYL® polyamide yarn, is collecting nets and other nylon waste from landfills and oceans and recycle them into new, high quality materials.
The preparation of the fishing nets – including cleaning, chemical depolymerization and repolymerization processes – takes place in Europe. Thanks to the ECONYL® Regeneration System, New polyamide yarn is created from pollution – with the same chemical qualities and the same functionality as polyamide made from petroleum.
So for your new product, not only is waste eliminated, but oil, energy and emissions are conserved as well. Fact and figures, photos and videos are available at www.econyl.com
Due to the scarcity of recycling waste, some suppliers recycle the waste that is generated during production. This is known as post industrial or pre consumer recycling.
In the textile industry, waste is generated in various processes. Examples include the winding of yarn bobbins in spinning mills, adjusting the machines or fabric quality in weaving mills, or rest materials from pattern pieces at clothing manufacturers. These types of residual waste are collected and recycled.
These measures also help to cut down on waste and conserve resources and are an important step in the right direction as they help to protect the earth's oil reserves. This is why we at VAUDE also use post industrial recycled polyamide.
Another source material for recycling at VAUDE is used PET bottles. These are collected, purified, ground and processed to form granulate that is then melted and spun into yarn.
The benefit of this kind of recycling is twofold: about 80 million tons of plastic packaging are produced annually. Of this, 32 % ends up in the environment. PET bottles and other packaging make up a large portion of this. From an ecological standpoint, it makes absolute sense to reduce these mountains of plastic.
In the process, high-quality polyester is produced, which in its manufacturing requires 50 % less energy and produces approx. 50 % less CO₂ emissions . Absolutely no fossil fuel petroleum is required.
The Recycling Cycle
Collect, clean, granulate and spin: the recycling cycle of PET bottles. Water-resistant products such as bags and backpacks are made using the fibers that result from this cycle.
For some of our highly functional products we include recycled polyester. These are material surpluses from polyester production, which - instead of being disposed of as waste, as is often the case - are collected and returned to production. This conserves resources and still provides our products with full functionality.
The process involves recovering the distinct polymers that make up the synthetic fiber and reassembling them.
This produces a granulate that can be spun into yarn and woven to make fabrics. This reduces landfill waste, as used textiles are recycled rather than disposed of. There is no additional need for petroleum in the reclamation of these polymers.
One of our favorite materials is S.Café® recycled polyester. This material involves a spin mass made from recycled, melted polyester granulate that is mixed with used coffee grounds.
The material is partially biobased, dries fast, provides UV protection and has the bonus effect of being antimicrobial, which prevents odors and allows us to eliminate the use of chemical anti-odor finishes. This is a great thing and it is why we are using this material in T-shirts, jackets, fleece products and chamois for bike shorts.
It’s not just synthetic materials that can be recycled. Starting with the Summer Collection 2019 we will also use 100 % recycled down as insulating fill for our sleeping bags.
VAUDE wants to continue to promote the use of recycled materials.
The criteria for VAUDE’s Green Shape products with the Recycled label is 30 % minimum for footwear up to 90 % minimum for apparel.
These standards are very high. For VAUDE products that are made with a lower percentage of recycled materials and therefore don’t meet the Green Shape criteria, we introduced a new label in the Summer Collection 2016 that identifies products made from a minimum of 30 % recycled materials.
We want to enable our customers to better identify recycled products so that they can make informed purchasing decisions.
Notes on this graphic:
All recycled materials used by VAUDE meet the following standards: